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Solutions 2.0 Certificate Workshops
offer extended educational opportunities to focus on learn new
strategies, techniques and technologies that you can put to
immediate use.
November 8, 2010 - Monday
Exclusive Preconference Workshops - Begin Your Learning Early
8:00 am - 4:00 pm
PC1
Implementing the PAS55 Asset Management Framework
Led by by Grahame Fogel
Gaussian Engineering and Jack Dischner, P&RO Solutions
8:00 am - 4:00 pm PAS55 is a
specification for the management of physical assets (their
selection, maintenance, inspection and renewal). The
management of physical assets plays a key role in determining the
operational performance and profitability of industries that operate
assets as part of their core business.
Asset Management is the art and science
of making the right decisions and optimizing these processes. A
common objective is to minimize the whole life cost of assets but
there may be other critical factors such as risk or business
continuity to be considered objectively in this decision making.
This emerging professional discipline
deals with the optimal management of physical asset systems and
their life cycles. It represents a cross-disciplinary collaboration
to achieve best net, sustained value-for-money in the selection,
design/ acquisition, operations, maintenance and renewal/ disposal
of physical infrastructure and equipment.
BSI PAS55:2008 comprises:
- Definition of terms in asset
management.
- Requirements specification for
good practice
- Guidance for the implementation of
such good practice.
PAS 55 provides objectivity across 28
aspects of good asset management, from lifecycle strategy to
everyday maintenance (cost/risk/performance). It enables the
integration of all aspects of the asset lifecycle: from the first
recognition of a need to design, acquisition, construction,
commissioning, utilization or operation, maintenance, renewal,
modification and/or ultimate disposal
PAS 55 also provides a common language
for cross functional discussion and provides the framework for
understanding how individual parts fit together, and how the many
mutual interdependencies can be handled and optimized
In the course of the workshop, we will
cover from the philosophy and strategic statements through the
implementation and management of the major components of reliability
optimization, knowledge management, risk assessment and evaluation
and full ongoing formulas for success and continuous improvement not
just a one-time implementation . Processes, procedures,
accountability and key roles will be thoroughly discussed as well as
ideas and proven concepts for optimized implementation , benefit and
maximum return on investment from asset management utilizing the
PAS-55 framework.
PC2
Work Management Best Practices
Led by Ricky Smith and Mike Gehloff, GP Allied and Jerry Wilson, Co-Author Planning and
Scheduling Made Easy
8:00 am - 4:00 pm This full day
highly interactive workshop will be held in a mixed format, with our
three facilitators leading a detailed process analysis and
self-assessment exercise.
Upon completion of this workshop, the
attendee will have completed 3 separate 2-Hour sessions focusing on
their own opportunities and path forward to enhance the following
aspects of their organization:
· Wrench Time Study and Wrench Time Improvements – Facilitated by
Jerry Wilson
· Planning and Scheduling Best Practices to Include Outage
Preparation- Facilitated by Mike Gehloff
· Work Execution and Shop Floor Management – Facilitated by Ricky
Smith
This workshop is designed specifically for those personnel
responsible for improving the work management practices within their
organization, and each attendee will leave the workshop with an
actionable plan to execute these improvements.
PC3
Asset
Operational Excellence
Led by John Mitchell, Author Physical
Asset Management Handbook
8:00 am - 4:00 pm
Many
top performing companies are implementing Operational Excellence
initiatives to drive broad improvements in safety, regulatory
compliance, operating effectiveness and business results across the
entire organization. Participants recognize that the concept of
Operational Excellence is not a “program of the month” but rather an
essential for manufacturers to gain and sustain the competitive
performance that is mandatory for continuing success in today’s
global markets. But what is Operational Excellence; how does it
apply to R&M professionals and fit with existing programs and
specifications such as PAS 55? This introductory workshop will
answer all these questions and much more. It defines Operational
Excellence, will demonstrate how R&M principles and professionals
provide essential business value within Operational Excellence and
outline the components and implementation of a comprehensive Asset
Operational Excellence program.
Key concepts discussed in the workshop
include:
-
Operational Excellence — a requirement for success in a highly
competitive manufacturing and business environment
-
Definition of Operational Excellence — expanded definition of
reliability; opportunity for and contribution of R&M
- Asset
Operational Excellence — a complementary extension to PAS 55
-
Leadership, organization and work culture — connection between
Asset Operational Excellence; Safety and Environmental
Excellence
-
Reliability and risk — key elements of Operational Excellence
- Ten
elements of Asset Operational Excellence
- Asset
Operational Excellence — program overview
- Key
elements for success
-
Developing and implementing an Asset Operational Excellence plan
to gain rapid, sustainable improvements
-
Overview of methodology employed
-
Application of existing R&M practices — RCM, CBM, PM, RCA
-
Measuring success — results metrics
- The
assessment — continuous learning and improvement
PC4
Successfully Implementing Total Productive Maintenance
Led
by
Terry Wireman, CPMM, CMRP, Author, Total Productive
Maintenance
8:00 am - 4:00 pm
TPM,
or Total Productive Maintenance, combines the strategies of
equipment maintenance and reliability with the concepts of Lean,
Total Quality Management, and Total Employee Involvement. The result
is an innovative approach to management of a company’s assets. The
TPM concept optimizes asset utilization, eliminates equipment
breakdowns, and promotes complete organization involvement in
equipment/ asset management. The approach concentrates on a common
sense method of maximizing the return on investment for a company's
equipment/ asset.
TPM is a deceptively simple, yet
revolutionary concept that will allow companies to compete in the
next decade. The activities developed in a TPM organization will
enable all employees to be involved in making their company’s future
secure.
TPM is a process that delegates
responsibility for the day-to-day condition of the equipment to the
employees who can have the greatest impact on it: operators and
maintenance technicians. TPM relies on “natural work groups,”
“equipment teams,” or “process teams” to improve equipment
effectiveness.
In a Lean environment, machine
reliability is critical. Unexpected break¬downs or production
interruptions cannot be tolerated. TPM accomplishes this by focusing
on small group activities, participative activities, total employee
involvement, and a fanatical dedication to quality. This workshop
includes:
• Various case studies that show how to explain the value of OEE
to everyone in the organization, from the senior executive to the
shop floor personnel.
• OEE discussions showing how to “dollarize” results and present
the financial terms to executive financial personnel.
• A clarification of the goals and objectives of TPM, allowing
TPM Champions to clearly present a TPM business case to their
organizations.
• Explanations of the pitfalls that may be encountered during TPM
implementation and how to avoid or correct these problems.
The workshop is based on the best
selling book “Total Productive Maintenance – 2nd Edition” and a
complete workshop manual will be provided.
PC5
Practical Plant Failure Analysis: Understanding Machinery
Deterioration and Improving Equipment Reliability
Led by Neville Sachs.
Author,
Practical Plant Failure Analysis
8:00 am - 4:00 pm

Directed at a technical and supervisory level, practical instruction
about how machinery operates and how to diagnose the causes of
machinery failures. Using hands-on examples, the class will learn
how to recognize the physical causes of common shaft, fastener, etc.
failures. The class will also include a workshop where the students
work together to solve the physical causes of a variety of failures.
The students are also urged to bring along examples that they would
like to class to analyze.
- The roots of failures –
discussing the difference between physical, human, and management
system (latent) failure roots. How they relate and how failures
almost always result from multiple causes.
- Failure mechanisms –
an overview of the basics of materials and the difference between
overload and fatigue as failure mechanisms. The effects of stress
concentrations and residual stresses.
- Fracture Identification –
Looking at failure faces to identify the causes.
PC6
Bearing Failure Analysis Workshop
Led by Jason Tranter of Mobius Institute
8:00 am - 4:00 pm
Part 1: Detecting and Reducing
Bearing Defects
Topics include:
- Early detection of rolling element
bearing defects
- Reduction of bearing defects
- High-frequency detection methods
are used to detect the first stage of the bearing defect
- How vibration analysis can be used
to track the degradation of the condition until ultimate failure
- Why many vibration programs fail
to successfully utilize vibration analysis to detect rolling
element bearing defects

Part
2: Early Detection of Lubrication Problems and Stage One Bearing
Faults
In part two of this workshop we will
focus on the vibration monitoring techniques that focus on the
earliest stage of bearing faults and poor lubrication. Certain
analyzers and hand-held meters are able to detect faults at this
early stage; if they are used correctly. We will demonstrate that
during stage one, very low amplitude, short duration, high frequency
vibration is generated. This vibration is known as called ‘stress
waves’ or ‘shock pulses’. With the correct testing strategy these
conditions can be detected. The nature of the damage and vibration
will be discussed, and the optimum testing strategy will be
discussed. Techniques such as acoustic emission (airborne
ultrasound), shock pulse, spike energy and PeakVue will be reviewed.
Part 3: Understanding
Demodulation/Enveloping, Spike Energy and PeakVue Methods, and Stage
Two Bearing Faults
In part three of the Bearing Analysis
Workshop we will focus on the demodulation and enveloping techniques
and the Spike Energy and PeakVue methods. We will discuss how the
method works, why they are effective in detection bearing faults,
and how to choose the settings in your analyzer to ensure that you
get the best results. We will also review how the same methods can
be used to detect gear damage, looseness and other fault conditions.
All analyzers from the major vendors offer at least one of these
methods, however they are often not understood and not used
correctly (or at all).
Needs Part 4
PC7
Reliability Centered Lubrication
Led by Matt Spurlock,
Lubrication Practice Leader, Allied Reliability
8:00 am - 4:00 pm
In
today’s challenging economic climate, industries are looking for
every way possible to optimize expenses and reduce unnecessary
spending. With maintenance budgets tight, it is imperative that
every step be taken to achieve the highest level of reliability from
facility equipment.
Poor lubrication and external
contamination has been identified as one of the primary causes of
equipment failure. This is often related to poor lubrication
practices that have been handed down from the various lube techs
over the history of a facility’s existence. These poor practices are
in place due to not only a lack of training but also the absence of
any rationalized program designed in accordance to best practices.
Reliability Centered Lubrication is a
process used to determine the lubrication and contamination control
requirements of any physical asset in its operating context allowing
for means of condition monitoring thus having the ability to impact
the overall asset health of the lubricated component.
What You Will Learn:
• Maintenance Strategies as they relate to lubrication
• Lubrication Theory/Fundamentals
• Lubricant Storage and Management
• Lubricant Contamination Measurement and Control
• Oil Sampling
• Fundamentals of the Current State Analysis
• Equipment data requirements for lubrication specifications
• Lubrication Key Performance Indicators (KPIs)
• Common barriers to implementation and how to get buy-in from
all levels
Maintenance Managers, Supervisors, and
Technicians, Reliability and Maintenance Engineers, Production
Managers, Supervisors, and Operators, Plant Engineers, and others
involved in operating and maintaining of assets should consider
attending.
November 9, 2010 -
Tuesday
Choose 1 Morning Workshop and 1 Afternoon Workshop
Morning Workshop Choices
AMWS1
Maintenance & Reliability Best Practices
Led by Ramesh Gulati, Author, Maintenance & Reliability Best
Practices
9:00 am - 12:30
To
manufacture quality products or provide services at competitive
prices is essential to survive in today’s business climate. We are
forced to look for better ways of doing things on continual basis.
To meet customer’s needs – on their schedule – requires (high)
availability and reliability of equipment and systems when they are
needed. But it is not as simple as putting something into effect. To
truly realize a best practice requires learning, re-learning,
benchmarking and implementing better ways of ensuring high
reliability and availability of equipment and systems.
Maintenance & Reliability Best
Practices is designed to support that learning process. Delivered in
an easy-to-understand format, each topic discusses the concepts with
specific questions and answers. Each topic answers the what, why or
how of the topic being presented. Understanding and implementing
Maintenance & Reliability Best Practices in a cost-effective way is
essential.
This is a high level overview of
important topics based on a multi-day detailed workshop series
developed by Mr. Gulati.
- Introducing Best Practices
- Culture and Leadership
- Understanding Maintenance
- Work Management: Planning and
Scheduling
- Measuring and Designing for
Reliability and Maintainability
- The Role of Operations
- PM Optimization
- Managing Performance
- Workforce Management
- Maintenance & Reliability Analysis
Tools
- Current Trends and Practices
AMWS2
Developing Operator Care: Lessons Learned
Led by by Mike Gehloff, GPAllied
9:00 am - 12:30
This highly interactive workshop is
designed to dissolve much of the mystery and difficulty found when
trying to implement an Operator Care program. The facilitator, Mike
Gehloff, will present the attendees with the lessons he has learned
over years of implementation of Operator Care programs, and most
importantly, some simple tricks that will help the attendees
overcome the obstacles he has experienced in the past.
Key Elements of the Operator Care
Program that be presented include:
· Messaging – What are the
benefits of the program? What are the common concerns? How do we
build a coalition?
· Engagement – How do we engage
the operators such that this is their program? They develop and own
it vs. it being thrust upon them.
· Education – What do the
operators need to know now, and how can we deliver more detailed
training in a continuous improvement model?
· Quantitative Inspections - How
can we avoid the trap of the “Check the Gearbox” inspection? What
does it mean to be quantitative?
· Reporting Abnormalities – How
do we leverage a tagging system and an operator care board to drive
communication?
· Process Audits – If we build
it they will come is a lie. How doe we leverage process audits to
drive continued future success?
This workshop is intended to provide
the attendees with an opportunity to leverage what they have learned
immediately. As the workshop progresses and the operator care story
unfolds, participants will be lead through a continual exercise to
explore those factors working for and against them as they attempt
to implement what they have learned. They will also develop a set of
actions that they can immediately take back to work and start the
implementation of their own Operator Care program.
A final wrap up discussion will be held
with common problems and solution approaches being developed. The
group will be given and opportunity to network with their peers who
are struggling with similar issues and develop a support network to
enhance their chances of success.
This workshop is designed specifically
for those personnel responsible for establishing or improving the
operator care program within their organization, and each attendee
will leave the workshop with an actionable plan to execute these
improvements.
AMWS3
Lean Strategy Planning and Policy Deployment
Led by Michael Kuta, Managing Partner of Productivity Inc.
9:00 am - 12:30
A Lean strategy accompanied by a
focused deployment process presents Lean as a true "management
system", not just a series of improvement tools. When organizations
apply the Lean tools absent a well thought-out deployment process,
they find their efforts fall short of desired outcomes -- because
absent of a planned systemic approach there will be no employee
ownership and no enterprise-wide improvement, and even the best Lean
strategy will become just another failed management program with
scattered pockets of excellence. And, watch out for those pockets of
excellence! Discretely measured pockets of excellence will have the
appearance of a successful Lean implementation. But it is highly
likely that these pockets will not deal with the critical or target
value streams, and soon it will be discovered that inefficiencies
have off-set the gains and the Lean improvement has had virtually no
effect on the improvement of the overall business.
In this session, we will detail the
need for enterprise-wide waste elimination and demonstrate a
systemic approach to get everyone in the enterprise involved in the
process. Guided by a Lean Business Case participants will explore
the discipline of corporate diagnosis, strategy deployment, standard
work, cause and effect, and how to align corporate
objectives/initiatives with day-to-day workplace activities. We'll
look at implementation roadmaps and application of the Lean process
improvement tool kit.
Participants will learn:
1. a systematic approach to corporate
diagnosis and the development of a Lean improvement plan
2. the key principles of Lean strategy
deployment
3. a step-by-step methodology to assess
an organizations 9 keys to development and status of organizational
learning
4. a proven process for gaining
employee buy-in to your enterprise-wide improvement initiatives
AMWS4
Balancing Preventive Maintenance (PM) and Predictive
Maintenance (PdM)
by Carey Repasz and John Trulli, Allied
Reliability
Performing the right inspection to
detect and control failure modes is paramount to designing an
effective maintenance strategy. The proper balance of PM and PdM
tasks will ensure early defect identification and generate the
necessary proactive workflow. This in turn will enable effective
planning and scheduling processes, defect elimination and improve
plant performance as a result of increase equipment reliability.
In order to have an effective equipment
maintenance strategy, the inspections must be targeted to the
specific type of failure mode that the methodology is capable, or
the strategy will not drive the expected results. This is
particularly important as maintenance managers and reliability
engineers are tasked with designing the appropriate strategy that
will be the most efficient use of resources as well as have the
greatest impact to the reliable operation of plant equipment.
In this workshop, attendees will learn
the following concepts:
• How equipment fails and why PdM is applicable to the majority
of failures
• Why PdM is preferred to PM even if both tasks are equally
effective
• The impact of performing PM evaluation for the purpose of
freeing up resources
• The balance of workflow that should be devoted to PM and PdM as
well as work generated by each strategy
• Applying RCM concepts to design an effective equipment
maintenance plan
• What elements are key to developing well written PM inspections
AMWS5
Management Briefing: Introduction to
Infrared Thermography for Predictive Maintenance
Infrared Thermography is an important
technology for proactive maintenance and condition monitoring in any
reliability program. It is extremely useful in detecting early
potential failures in electrical and mechanical systems so orderly
planning and scheduling can be completed with lower operational
disruption.
This Workshop is designed to ensure
that the students gain confidence in their ability to operate their
Infrared Thermography equipment. Upon completion of the course the
participants should have mastered the skills necessary to not only
operate their infrared system but to perform various inspections and
report on their findings.
AMWS6
How to Predict Reliability and Availability for New
Projects
Led by Michael Drew, Managing Director, ARMS Reliability
9:00 am - 12:30
There
is an increasing trend to build in Reliability Analysis steps into
the design phase of major projects. Moving beyond design objective
verification, a RAMS analysis early in a project life, lays down
many of the foundations necessary for improved design, equipment
procurement, maintenance requirements as well as lifecycle
performance.
In this workshop identify the steps and
considerations your organization needs to take to ensure the long
term success of your assets and capital investments.
• Will the design meet the objectives over the lifetime.
• Is there enough redundancy?
• Are stockpiles, surge and buffers correctly sized?
• Identify bottlenecks.
• Will my maintenance strategy deliver what the design expects?
• How many resources will be required and when?
• How many spares will I need?
• How do I develop a maintenance plan for new equipment?
• How can I validate
the OEM’s recommendations?
If you are interested in learning how
to confidently report to management what the proposed design of your
capital project will deliver over the next 5, 10, 20 years please
choose this workshop.
If you are concerned with maximizing
uptime, minimizing unplanned downtime, minimizing maintenance costs
and truly understanding the impact your proposed maintenance
strategy will have on the design of your next capital project, then
this educational series will provide you with the tools you need to
make an informed decision about your organizations projects.
AMWS7
Uptime Magazine Best Predictive Maintenance Program Award
Winner Presentations Part 1
9:00 am - 12:30
Each year more than 75 companies
compete for the Uptime Magazine Award for the Best Predictive
Maintenance program. Winners agree to appear at Solutions 2.0
to share the details behind their award winning programs.
Attend to hear presentations from the:
- Iron Ore Canada - Best Ultrasound
Mobile/Fleet
- Hibbing Taconite Best Vibration
Program
–
Mobile/Fleet
Peabody Energy - Best
Lubrication/Oil Analysis Program
–
Mobile/Fleet
Arch Coal - Best Overall
Predictive Maintenance Program - Mobile/Fleet
Domtar Espanola - Best Oil
Analysis Program
Well's Dairy - Best Lubrication
Program
Learn how the teams involved got
management support, how they organize the programs, the financial
impact of the program, what tools, technologies and software they
use and where they plan to take their maintenance and reliability
programs in the future. More winning programs are featured in
Part 2 PMWS7.
November 9, 2010
Choose 1 Morning Workshop and 1 Afternoon Workshop
Afternoon Workshop Choices
PMWS1
Common Sense Maintenance Strategy Development
Led by Steve Turner, Director, OMCS International
(Australia)
1:30 pm - 5:00 pm
The
activity of defining and reviewing a maintenance program is one that
is generally very poorly done. Not surprisingly, done properly, this
process alone can be the most effective means of generating company
profits through greater output from the same assets. It is a fact
that no amount of clever planning and scheduling can account for a
low value-adding maintenance program. In reality completing 100% of
a poor program can drive a company backwards particularly if it
contains the wrong type of maintenance.
The problems usually start in the
design or acquisition phase where the definition or consideration of
maintenance programs is poorly funded. Equipment is often delivered
and commissioned without a formal maintenance program at all. In
some cases one is provided, but it has been done in an inappropriate
fashion and is worthless. During the following years of operation,
the maintenance program develops. This often happens in an "ad hoc"
manner and results in a program that lacks focus and is inefficient.
Without some means of reviewing this situation, organizations can
find themselves uncompetitive either because maintenance costs are
too high, or the plant is unreliable.
The review of maintenance programs and
failure history is an activity that most organizations undertake and
no doubt have undertaken since formal maintenance was first
performed. Some organizations do this continuously whilst others do
so in large chunks as needs arise. Unfortunately, some organizations
do not perform any reviews whatsoever. The problems of most attempts
at review are that the review is done in an informal manner with
little or no set procedure and an absence of useful decision logic.
Until now, the only accepted means of
defining a maintenance program was to use RCM. However, there is now
a realization that RCM is a tool designed for use in the design
phase of the equipment life cycle (Ref RCM II Moubray 1997 2nd
edition page 19) and not for use where equipment is already in use.
PM Optimization is specifically designed for reviewing maintenance
programs and failure history for equipment that is in use and has a
formal or informal system of maintenance albeit misdirected. For
this reason Optimization is also very effective at defining the
initial maintenance program for new equipment where similar
equipment is in use somewhere.
Topics in this workshop include:
- Fundamentals of PM Optimization
- Understanding the vicious cycle of
reactive maintenance
- Stabilizing the business by
finding the right PM and getting it done on time
- Growing reliability through
understanding asset capability
- PMO and Reliability Software
systems that integrate with CMMS / EAM.
- Case studies
PMWS2
Value Creation through
Maintenance and Reliability
Led by Paul Casto, Meridium
1:30 pm - 5:00 pm
Participants in this workshop will
learn how to document and report value creation through maintenance
and reliability and how to build the
Maintenance and Reliability
business case.
This will include an introduction to
the fundamentals of finance and financial reporting and how the
Maintenance and Reliability function can create value that shows up
on the Balance Sheet and Income Statement. Where to find value, how
to measure value, the magnitude of the potential value and how to
capture this value will be covered. An overview on how tools such as
lean, six sigma and TOC can be applied to Maintenance and
Reliability to create and capture value is included.
The workshop material will encompass
proven approaches and the use of these tools will be illustrated
through case studies and a review of actual project results.
PMWS3
The Use and Abuse of OEE
Led
by
Malcolm Jones,
Director,
Productivity Europe Ltd
1:30 pm - 5:00 pm
OEE (Overall Equipment Effectiveness)
is the performance measure introduced during the development of TPM
(Total Productive Maintenance) in the 1970's. It is now being used
as a Key Performance Indicator in many industries, but is often
misunderstood and misused. This workshop explores the use and abuse
of OEE and will show how to use OEE as part of an improvement
process, not just a KPI.
Topics covered include:
- What OEE tells you and what it
doesn't
- How to calculate OEE correctly
- The myth of 85% = World Class
- OEE and loss analysis
- Loss Analysis and Countermeasures
- OEE and DMAIC
- How to spot when OEE is being
manipulated
The workshop will include an extended
case study exercise and group reflections on OEE data collection and
analysis. At the conclusion of the workshop, participants should
have a clear understanding of what OEE is and what it isn't, and
when to use OEE and when not to.
The workshop will be led my Malcolm
Jones of Productivity Europe, an affiliate of Productivity Inc, USA.
Malcolm has worked in the field of TPM and Lean for over 20 years
and has assisted companies such as Unilever, United Distillers and
Duracell in developing their TPM programs. He is currently
developing a Lean program with an equipment manufacturer in Eastern
Europe and Asia, and coaching Green and Black Belts in a Lean Six
Sigma program for a pharmaceutical company in the UK and Ireland.
PMWS4
Don't just fix it, improve it - a HIGHLY interactive
workshop
Led by
Winston Ledet
Co-Author of Don't just fix it, improve it, Journey to the
Precision Domain and
a nd Michelle Ledet, The
Manufacturing Game®
1:30 pm - 5:00 pm

Over the past several years the team at the Manufacturing Game
have been active supporter and participants in both the Power
Networking and Reliability Coaching session held at various
Reliabilityweb.com conferences. Their sessions are often the highest
rated from attendees who find the outcomes and advice to be easy to
understand and within grasp to put into action. They are also expert
at engaging simulations and story telling to ensure effective
transfer of strategic knowledge.
There will be a presentation for each
of the roles typically found in most manufacturing or process plants
based on
the
powerful concepts expressed in "Don’t Just Fix it - Improve It: The
Journey To The Precision Domain" book co-authored by Winston Ledet.
Following the presentation, each attendee will be involved in
exercises that amplify the participants own experience.
As so effectively stated by Steve
Beamer, VP for Peabody Energy after reading Don’t Just Fix it -
Improve It: The Journey To The Precision Domain, "the really good
performers eliminate the defects before they ever turn into work
orders. Small problems are seldom left to turn into big failures and
big problems rarely happen. Winston hits the nail on the head when
he demonstrates through the story that improvement efforts which
just focus on driving the right maintenance work practices bog the
organization down with too much work and seldom succeed. Only after
building in the "defect elimination" culture and reducing the
defects coming into the system can the organization achieve the best
practice benchmarks. The small problems don't clog the CMMS system
and the work processes can focus on the big things. Small problems
get taken care of immediately at the source."
In the highly interactive "Don't just
fix it, improve it" workshop participants will sit at themed tables
including "The role of leadership", "The role of the CMMS", "The
role of operations", "The role of maintenance," etc.
PMWS5
How to
Start an Electrical Maintenance Program
1:30 pm - 5:00 pm
 |
 |
 |
 |
 |
Mike Doherty
Electrical & Utilities Safety Association |
Joe
DeMonte
TEGG Corp |
Lanny
Floyd
Dupont |
Martin
Robinson
IRISS |
Doug Plucknette
Author RCM Blitz |
Have you ever wondered just how to
start an electrical maintenance program but didn’t know where to
start? Join industry experts for a ½ day workshop designed to give
you an overview of the critical requirements of a successful
program. Industry experts will be outlining the key factors required
and how they integrate together.
The workshop will outline a typical
Electrical Distribution system and how to approach the maintenance
requirements of each piece of equipment within the distribution
system.
The following topics will be discussed
during this workshop:
RCM Processes for Electrical
Maintenance – facilitated by Doug Plucknette, RCM Discipline Leader,
Allied Reliability, Inc.
Electrical Safety and Standards
Compliance – facilitated by Mike Doherty, Infrastructure Health and
Safety Association
Condition Based measurement Techniques
– facilitated by Joe DeMonte, TEGG Corporation & Martin Robinson,
IRISS, Inc.
Building the Business Case for an
Electrical Maintenance Program – facilitated by Lanny Floyd, Dupont
This workshop is a must for electrical
maintenance engineers and may turn out to be the most informative
presentation you will ever attend on building an electrical
maintenance program.
PMWS6
Reliability Centered Maintenance Or Root Cause Analysis -
Chicken Or The Egg?
Led by Mick Drew,Managing
Director, ARMS Reliability
1:30 pm - 5:00 pm
The
chicken or the egg causality dilemma arises from the expression
“which came first, the chicken or the egg?” Chickens hatch from
eggs, but eggs are laid by chickens, making it difficult to say
which originally gave rise to the other. To ancient philosophers,
the question about the first chicken or egg also evoked the
questions of how life and the universe in general began.
In today’s engineering world, we are faced with an
ever increasing amount of solutions surrounding maintenance
improvement. All these solutions are offering maximum return on
investment for the shareholders, with significant reductions in
downtime, increase in production output, less accidents, all of
which are very attractive to any business. Two solutions on offer
are the use of Reliability Centered Maintenance and Root Cause
Analysis – but which comes first? Should we put all our eggs in one
basket and focus on one solution or spread the eggs across two
baskets and implement the outputs from both?
In this workshop we look at how RCM and RCA are
actually complementary of one another and how they both work towards
the elimination of undesirable events through a proactive approach
to maintenance.
P MWS7
Uptime Magazine Best Predictive Maintenance Program Award Winner
Presentations Part
2
1:30 pm - 5:00 pm
Each year more than 75 companies
compete for the Uptime Magazine Award for the Best Predictive
Maintenance program. Winners agree to appear at Solutions 2.0
to share the details behind their award winning programs.
Attend to hear presentations from the:
- Future Mark Paper - Best Green
Reliability Program
- Lightship Group - Best Vibration
Program
- Arizona Public Service - Best
Infrared Program - Transmission and Distribution
- Medtronic - Best Infrared Program
- Plant Maintenance
- Talecris - Best Emerging
Predictive Maintenance Program and Best Ultrasound Program
- AEDC ATA - Best Overall Predictive
Maintenance Program
Learn how the teams involved got
management support, how they organize the programs, the financial
impact of the program, what tools, technologies and software they
use and where they plan to take their maintenance and reliability
programs in the future.
PMWS8
Florida Gulf Coast University
Solar Power Installation
Led by Jeff Shuler - Editor in Chief at Uptime Magazine
1:30 pm - 5:00 pm
Located on 760 acres in Fort Myers, Florida Gulf Coast University (FGCU)
has made environmental sustainability a high priority.
The task on
hand was to enable FGCU to achieve its “Energy Initiative” goal of
purchasing or producing at least 15% of its electricity from
renewable sources, while being mindful of the public university’s
budget constraints. In January, 2010 Regenesis Power delivered FGCU
with the second largest solar installation located on a University
campus in the U.S. and a cost-effective solar energy plan that would
allow the University to continue expanding while adhering to its
environmental values.
Regenesis
collaborated closely with an FGCU sub-committee from the President’s
Environmental Stewardship Advisory Council to discuss, and then
fully address the University’s concerns and needs. These included:
-
The unique environmental and weather conditions of Florida
-
Scalable solar design for an expanding University
-
Navigating local rebate and tax structures for solar
Join
Uptime Magazine Editor-in-Chief, Jeff Shuler for an up close
and behind the scenes look at this unique alternative energy
project

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